A tap and die set is a toolkit that you will find in almost every workshop. To be precise, it’s a set of tools that are used to create screw threads in parts.
If you are planning to do some home repair, then you’ll need a basic tap and die set, so why not be equipped with all the options!
The set you’re getting will depend on your needs. If you’re like most DIY enthusiasts, chances are you’ll want to start small and build up from there.
That’s why this guide will cover the basics about taps and dies as well as how to select the best one for your needs.
Table of Contents
Top 9 Tap And Die Sets Comparison Table
| Picture | Name | Quantity | Size | Rating (1-5) |
|---|---|---|---|---|
 | 1. ORION MOTOR TECH Tap and Die Tool Set | 60 pieces | SAE and Metric | 4.2 |
 | 2. GEARWRENCH 82812 Tap and Die Set | 114 pieces | SAE and Metric | 4.6 |
 | 3. IRWIN 26377 Tap And Die Set with Drill Bits | 117 pieces | SAE and Metric | 4.7 |
 | 4. Happybuy Tap & Die Set | 110 pieces | SAE and Metric | 4.4 |
 | 5. Standard Metric Bearing Steel Tap and Die Rethread Set | 110 pieces | SAE and Metric | 4.3 |
 | 6. Muzerdo Tap and Die Set | 86 pieces | SAE and Metric | 4.6 |
 | 7. Segomo Tools Tap And Die Threading Tool Set | 110 pieces | SAE and Metric | 4.4 |
 | 8. Craftsman Tap and Die Set | 75 pieces | SAE and Metric | 4.7 |
 | 9. Orion Motor Tech Tap and Die Set | 60 pieces | SAE and Metric | 4.4 |
What to Consider When Buying a Tap And Die Set?
Die and Tap Bit Diversity
These tools come in a set for a specific reason. One should look to get a set with as much diversity as possible in terms of dies and taps. That means that you will be able to pick the right size out of the set when needed.
Wrenches
For you to be able to use your die and tap set, you will need wrenches. There are a variety of wrenches available but, the most common are die. Tap, die wrenches and ratcheting tap.
The first two types of wrenches are what you get with the common types of sets and, they can help you carry out most of the projects.
What the ratcheting wrench does is make your work a little bit easier and quicker.
Versatility
When choosing a tap and die set, consider the functions of the parts in it. The more pieces the set has, the more versatile it is.
However, the degree of versatility can also differ. To begin with, you want sets that come with finishing taps, plugs, and a taper.
You should also go for sets that come with die nuts along with split circular and circular dies.
Material
Different tap and die sets are made of different materials. What the different materials do is that they affect the ease at which one can work on different surfaces.
Typically, they are made of metal but the degree of softness or hardness may vary. A material like alloy steel will be perfect for most jobs.
However, if you are working on tougher surfaces, you will require material such as titanium or carbon steel.
Number of Pieces
Different sets of tap and die have a different number of pieces in them. Some can be as low as 40, while others can even go over a hundred.
Make sure you check the numbers because they will impact the versatility of your set. The taps and dies sizes, the ease of use, and the kind of jobs you can do with them will be highly dependent on this factor.
Storage Case
The storage case is a critical part of the tap and dies set. This is because the sets come with a variety of tools. You would like a case that has a good design to keep all the pieces safely stored and well organized.
Handle
In case you use a handle that is uncomfortable and feels a little awkward, then there is a possibility of you making mistakes. Make sure you get a handle that feels comfortable and you can use it easily.
You should understand that using too much force will strip the threads and, your taps and dies will get broken.
Size
The size of the die and tap is very crucial. It is measured in metric sizes and SAE. A perfect tap and die set should effectively cover both sizes to enhance its versatility.
Top 3 Best Tap And Die Set Reviews
1. ORION MOTOR TECH Tap and Die Tool Set
Technical Specifications:
- Dimensions: 17.83 x 10.47 x 2.83 inches
- Weight: 5.35 pounds
- Size: SAE and Metric
- Quantity: 60 pieces
- Material: GCr15
The ORION MOTOR TECH Tap and Die Tool Set contains 54 OMT taps and dies. These pieces can clean and cut external and internal threads in common convention and metric sizes.
The set also comes with an adjustable die tap and die wrench, a thread pitch gauge, an eighth-inch flathead screwdriver, and a T-handle tap wrench. It is made with a user-friendly design.
The tap and die set has been designed with high tolerance to comprehensively meet all the requirements it should meet. The ends of the tap measure around five to ten millimeters long.
This enables their ease of use as the wrenches have been provided. The set can be used for a variety of applications.
The tools in it will work perfectly to create external and internal threading through carbon steel, iron, aluminum, copper, wood, and many more.
An incredible thing about this toolset is that it is made with a durable material making sure that lasts for an extended period. It features a blow-molded case that effectively organizes and stores the tools making them easy to carry.
2. GEARWRENCH 82812 Tap and Die Set
Technical Specifications:
- Dimensions: 17 x 10 x 2 inches
- Weight: 7.55 pounds
- Size: SAE and Metric
- Quantity: 114 pieces
- Material: Carbon steel
The GEARWRENCH 82812 Tap and Die Set feature a die adapter that works on hex and round-shaped dies.
It also features ratcheting T-handles wind dies that have a five percent swing trajectory and come with a lever that runs on the reverse to get rid of the turning process.
It comes with a system lock that effectively minimizes the walk-back of the die guide thus keeping the die at a central position all through the cutting process.
The die adapters operate with a 3/8 inch drive pass through the ratchet and socket system together with other socket accessories.
It comes with an auto-locking feature that allows for the safe and easy removal of the tap adapters. The spring-loaded cap it comes with makes it easy to release the large tap adapter.
It comes with drive extension adapters that offer more clear access in confined areas when used together with the 3/8 inch drive extensions. The carrying case organizes and stores all the tools properly making them easy to carry around.
3. IRWIN 26377 Tap And Die Set with Drill Bits
Technical Specifications:
- Dimensions: 22.5 x 14.5 x 3.75 inches
- Weight: 10.35 pounds
- Size: SAE and Metric
- Quantity: 117 pieces
- Material: Carbon steel
The IRWIN 26377 Tap And Die Set with Drill Bits makes rethreading fasteners and fastener holes for auto and machinery repair convenient.
This product contains 117 of the most commonly needed machine screw plug tap and hex die sizes, drill bits, spiral screw extractors, an adjustable handle tap wrench, 2-in-1 tap wrench, t-handle wrench, pitch gauges, and a plastic case.
The set is constructed of high carbon steel which ensures durability throughout the life of the tap and die set.
Their vast range of reliable, innovative and high-quality tools are used extensively by professionals within both the automotive and manufacturing industries.
Frequently Asked Questions
How to Use a Tap And Die Set?
The main function of a tap is to cut threads on a female, which is the nut. This is considered a single-thread double-lead cutting operation.
On the other hand, dies are used to cut threads on a male portion, which is the bolt. Dies do this by single-thread double-lead cutting operations.
For you to work with a tap and die toolset, you must understand what they do. Taps are used to create threads in or within a material while dies make threads on the outside of a material.
Using a Tap
Select the correct drill size for the tap you want to use. Most kits come with a manual to guide you on this step. Insert the material you intend to cut into the vice or clamp.
Ensure the workpiece in position and does not slip. Start drilling the hole for your tap at a slow speed. Use cutting oil on surfaces to soften them appropriately.
Begin tapping to create threads by inserting the tap and use the ratchet to slowly turn the tool. In a clockwise manner, turn the tap two complete rounds and half turn backtrack.
In this way, no broken material will damage the inside of the new thread.
Using a Die
Choose the right size die for your job. This is easy as most of the dies are arranged in the correct order. Take the one you see it will be appropriate and test if it fits.
Keep trying until you get the right size. Fasten the intended cut material using the vice. File the material as you ensure the end of the rod is square.
Place the die into the die wrench, you can apply some cutting oil and start cutting. Like the tap, turn the wreck clockwise and make two complete turns and a half turn backward.
How to Remove Rust From the Tap And Die Set?
Vinegar Bath
Use distilled vinegar in a jar and put the taps and dies in. leave them for about 24 hours. During this time, it will react to the rust and escape the tools.
As the time lapses, dry and lubricate the dies and tap to get rid of rust from all the corners. You may also need towels and toothbrushes o thoroughly clean the tools.
Citric Acid
Generally, citric acid is sold in powder form and is a strong acid in removing rust. Use a plastic jar and put citric acid powder then, add hot water.
Rinse your rust tap and die set in the solution and leave them for about twelve hours. Wash and dry your rust-free tools.
Abrasive Tools Use
You can clean the rust from dies or taps by using an abrasive tool like a screwdriver to scratch the rust off. An electric grinder or sandpaper will do the job effectively.
Start from areas with much corrosion and finish with the smaller compartments. This reduces the roughness of the metal.
How to Use a Tap And Die Set to Remove a Broken Bolt?
Broken bolts or stripped screws are common problems face due to over-threading or tightening.
Start by estimating or remembering the size of the bolt, and if possible, you can measure the bolt. This will help you to choose the correct die size for your job.
It is time to drill out the screw. Use a multi-sized drill bit to remove the affected bolt. It is advisable to start with the thinnest drill bit to pierce the over-tightened bolt slowly. This is done to ensure no further damage is done.
The best drill bit to use is the one just below the one you are getting rid of. Insert it in the drill and gradually drill in the already created hole. Continue pressing until it is halfway in the hole.
Remove the bolt using the die tool. Make sure you can put in the hole created to get a grip. Sometimes you can use a lubricant to make the work easier.
Can You Use a Tap And Die Set on Wood?
Yes, you can use a tap and die set on wood. People have used them for decades before the advent of pre-made threaded holes or screws.
Wood threading isn’t a requirement but if it’s in the plans, tapping holes will allow you to create threaded holes that will be true, strong, and durable.
It can also save you money by allowing you to avoid buying screws to hold your wood pieces together.
When Do I Need a Tap And Die Set?
It’s very rare when you purchase some ready-made products that its screws, bolts, or thread holes will perfectly fit your needs. For example, you may need a 10mm long screw for your bed frame but it has only 9mm screws. Or, you may find the thread holes do not meet your cosmetic preferences.
A tap and die has the ability to cut any shape and size in metals and other malleable materials. It’s also referred to as an internal threading tool. It’s quite a useful tool if you know how to use it properly.
They also come in handy when you want to make your own screws or bolts. Tap and dies come in different sizes and shapes, so you need to select one that fits your needs.
Conclusion
Make your dream structure come true when you use a tap and die set. In the above discussion, you can purchase the best tap and die set from the list.
Use the buyer’s guide to help you make the right choice and own a toolset that will help you do most of your self-made structures.
